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Lectra Virga Fashion
Lectra Virga Fashion On-Demand, Single-Ply Digital Cutting for Fashion
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Virga Fashion is Lectra’s integrated single-ply digital cutting solution designed for true on-demand production—from small series to one-off, customized or made-to-measure garments. When coupled with Valia Fashion, Virga connects order reception → automatic cut launch, giving operations a 360° view of every step. The result: faster response to trends, higher agility, optimized fabric usage, fewer consumables, and reliable throughput with minimal dependence on scarce skilled labor.
- End-to-end on-demand workflow: Automatically trigger cutting as soon as a prepaid order is placed (via Valia Fashion)—no bottlenecks.
- Single-ply precision at speed: Engineered for rapid, high-quality cutting of individual pieces and small runs.
- Throughput enablers: Visual loading assistance and on-screen instructions; camera-aided fabric positioning for fast roll-out and setup.
- Real-time intelligence: >300 embedded sensors capture machine/process data for reliability and quality control.
- High-performance cutting: Up to 120 m/min cutting speed while maintaining quality.
- Low total cost of ownership: ~35 km average blade lifespan helps reduce downtime and consumable spend.
- Agility without compromise: Move from forecast-driven to responsive production while maintaining consistent quality across sizes/styles.
- Workforce efficiency: Centralized production info and schedules help redeploy operators where they’re needed most.
- Sustainability by design: Optimize fabric consumption and reduce paper/plastic consumables to cut waste.
Product Add-ons / Options
- Valia Fashion (cloud orchestration): Connect orders to cutting, monitor KPIs, and coordinate resources across sites.
- On-demand workflow packs: Templates and best-practice setups for small-series, customization, and MTM.
- Service & support programs: Preventive maintenance, remote diagnostics, and performance monitoring to maximize uptime.
- Cutting approach: Single-ply digital cutting for on-demand apparel workflows.
- Speed: Up to 120 m/min (with high quality maintained).
- Sensors & telemetry: >300 embedded sensors for data collection and reliability.
- Blade life: ~35 km average blade lifespan (typical).
- Workflow integration: Native coupling with Valia Fashion to auto-launch cuts post-order; centralized scheduling & visibility.
- Operator guidance: Visual loading assistance; camera-assisted fabric placement; on-screen controls.
- Use cases: Small series, customization, made-to-measure, one-off production.
- Sustainability: Reduced paper/plastic consumables; fabric-use optimization.
- Outcomes: Faster “order-to-cut,” stable quality at speed, lower waste/consumables, improved labor productivity.