Lectra Gerber Atria Advanced Multi-Ply Digital Cutter for Mass Production

• Zero-buffer cutting (0 mm buffer): Software-driven accuracy to nest tighter and reduce fabric consumption drastically. 

• Up to 40% material waste reduction: AI-driven precision and zero-buffer capability help hit sustainability targets without sacrificing quality. 

• High throughput at high ply heights: Cut large lays efficiently to reduce time-to-market by up to 30%. 

• Patented knife-edge sensor: Continuously compensates for knife wear to keep notch quality and contours consistent. 

• Dynamic vacuum pressure control: Stabilizes the lay for smoother XY motion, higher throughput, and lower energy use. 

• Intelligent sensors + remote diagnostics: Proactive monitoring to reduce downtime and keep equipment running efficiently. 

• Up to 98% machine availability: Service design and telemetry help sustain production continuity. 

• Production-proven quality: Advanced path algorithms for perfect notches, clean edges, and repeatable accuracy. 

Product Add-ons / Options 

• Remote diagnostics & performance monitoring: Expert-assisted troubleshooting and health checks to maintain availability. 

• Preventive maintenance programs: Scheduled service and wear-part packages aligned to usage and ply profiles. 

• Sustainability & yield toolkit: Best-practice nesting templates and reports to track savings from zero-buffer cutting. 

• Integration packs: Connect with upstream planning/nesting, PLM/ERP, and Lectra’s Valia Fashion for end-to-end order-to-cut orchestration. 

• Operator onboarding & certification: Role-based training to accelerate ramp-up on multi-ply workflows.
  
  
  • Application: Mass-production, multi-ply apparel cutting. 
  • Cutting buffer: 0 mm (zero-buffer) capability. 
  • Sustainability/Material yield: Up to 40% material waste reduction (process-dependent). 
  • Availability: Up to 98% machine availability rate. 
  • Throughput: High-speed cutting at high ply heights to shorten order-to-market cycles (up to 30% faster). 
  • Cut quality: Patented knife-edge sensor auto-adjusts for wear; advanced algorithms for precise notches & smooth paths. 
  • Vacuum system: Dynamic pressure adjustment for lay stability, quality, and energy efficiency. 
  • Diagnostics: Intelligent sensors with remote diagnostics for faster issue resolution and reduced downtime. 
  • Ecosystem compatibility: Works within Lectra’s Fashion Cutting Room 4.0; integrates with Valia Fashion and enterprise systems. 
  • Outcomes: Higher yield and profitability, faster time-to-market, consistent first-time-right quality, and lower operating costs.